AUTOMATIC PRISTINE MACHINE - SP-Pristine Machine
 |
All ELECTRIC Machine for Wide Mouth Jars, Production rate ranging from 1800-5200 Jars per Hour.
Key Features:
Preform Handling:
- Auto Orientation depending on Preform Design.
- Loading on Oven Mandrels using Turret Wheel System.
Heat Conditioning:
- Close Loop Heating System; Auto Preform Temperature Control.
- Variable Speed Ventilators for accurate Chamber Temperature Control.
- Modular Heating System for Quick Maintenance of Heating Lamps.
- Replica Jig for simpler, faster and accurate positioning of Heating Lamps.
- Neck Protection throughout Oven from Heating.
- Dual Neck Cooling using Air + Chilled Water.
Stretching:
- Servo Stretching in Dual mode with synchronization with Mould Clamp, to reduce cycle time.
- Precise Control of Preblow (Primary Blow) and Blowing (Final Blow).
- Reduced Frictional and Inertia losses.
Mould Clamp:
- Electrical Mould Clamp using Servo system.
- Mould Compensation for Faster and Positive Locking without vibration.
- Synchronized with Stretching Functions.
Reduced Change Over:
- Quick Mould Change Over System.
- No Lifting Equipment required.
- No need to remove and re-fit Cooling Lines.
- Less Time and Efforts.
- Quick Mandrels Change Over for Oven and Blowing unit.
Protection and Controls:
- User Friendly Interface using Graphical Touch Screen.
- Stand Alone Man-Machine Interface.
- Safety switches for all Open able Guards.
- Earth Leak Protection for Equipment and Human Safety.
- Over Load Protection for all equipments and Main Supply.
- Individual Circuit Breakers for all Electric Functions.
- Group Pressure Control for all Pneumatic Functions.
- Temperature Control for Electric Panel.
Energy Saving:
- No Low Pressure Air Required. Blowing Air is recovered and re-collected to be used for Machine Operations, and fed back to Booster Compressor.
- Heating Lamps adjustable to go closest to Preform, to reduce attenuation loss.
|
| Specifications |
Wide Mouth Jars |
Bottles |
| |
Pristine |
Series II |
Series I |
| Model |
Unit |
SP Pristine 02-5 (W) |
SP Pristine 04-2 (W) |
SPSB 02-2-
Series II |
SPSB 04-2-Series II |
SPSB 02-2 |
SPSB04-2 |
| Production Rate |
BPH |
1800-3000 |
3600-5200 |
2800 |
4800 |
2000 |
4000 |
| No of Cavities |
no |
2 |
4 |
2 |
4 |
2 |
4 |
| Max Container Dia |
mm |
170 |
100 |
115 |
115 |
115 |
115 |
| Max Container Height |
mm |
350 |
350 |
350 |
350 |
350 |
350 |
| Max Container Volume |
Liters |
5 |
2 |
2 |
2 |
2 |
2 |
| Max Neck Size |
mm |
120 |
83 |
38 |
38 |
32 |
32 |
| Max Blowing Pressure |
kg/cm² |
40 |
40 |
40 |
40 |
40 |
40 |
| Length (A+B) |
mm |
8400 |
9000 |
5600 |
5900 |
5600 |
5900 |
| Width (C) |
mm |
2550+3000 |
2550+3000 |
2800 |
4000 |
2800 |
4000 |
| Height (D) |
mm |
1950 |
1950 |
2400 |
2700 |
2400 |
2700 |
| Height (E) |
mm |
3600 |
3600 |
3300 |
3500 |
3300 |
3500 |
| Weight (approx) |
Ton |
15 |
15 |
5.7 |
7 |
5.7 |
7 |
| Utilities Electrical |
| Total Load |
kW |
100 |
100 |
38 |
65 |
34 |
65 |
| Heating Load |
kW |
72 |
72 |
27 |
46 |
23 |
46 |
| Air Requirements |
| Blowing Air |
Nm³/Hr |
436 |
244 |
164 |
257 |
117 |
214 |
| |
CFM |
256 |
144 |
97 |
151 |
69 |
126 |
Blowing Air
Calculated for |
|
2400/H x 5L x 28 Bar |
5200/H x 1Lx 28 Bar |
2800/H x 1Lx 32 Bar |
4800/H x 1Lx32 Bar |
2000/H x 1Lx 32 Bar |
4000/H x 1Lx 32 Bar |
| Operation Air |
Nm³/Hr0 |
0 |
0 |
0 |
0 |
0 |
0 |
| Cooling Water Requirements |
| Chiller |
TR |
10 |
15 |
8 |
10 |
5 |
8 |
| Cooling Tower |
TR |
- |
- |
15 |
30 |
15 |
30 |
SHYAM is continuously involved in up gradation of its products and hence, specifications are subject to change from time to time without prior notice.
|